FLEX HONE 3-1/2" DIAMETER - Brush Research

Specifications

This FLEX HONE is designed for precision surface finishing.

• Manufacturer: Brush Research
• Model Number: BS10A312
• Diameter: 3.5 inches (88.9 mm)
• Tool Type: Flexible Abrasive Honing Tool

Key Features

• Self-Centering Design: Automatically aligns with the bore, ensuring uniform material removal around the circumference. This feature makes the 3-1/2 inch Flex Hone easy to use and highly effective.
• Self-Aligning: Compensates for minor variations in bore geometry, producing a consistent finish from entrance to exit. This is critical for reliable cylinder bore finishing.
• Flexible Construction: Abrasive globules are mounted on flexible nylon filaments, allowing the tool to conform to the bore's shape. This adaptability is key for effective surface conditioning.
• Cross-Hatch Pattern: Creates an ideal cross-hatch pattern for superior oil retention in critical applications. This micro-finish is essential for engine cylinder surface finish hone tasks.
• Deburring Action: Effectively removes burrs and sharp edges from ports and land areas without damaging the surface. It functions as an excellent precision bore deburring tool.
• Plateau Finishing: Generates a plateau finish, removing peaks and leaving a smooth, functional surface that reduces friction and wear.

Applications

The 3.5-inch FLEX HONE is a versatile honing tool used across various industries for critical surface preparation.

• Engine Cylinders: Ideal for refining cylinder bores in automotive, marine, and industrial engines to improve sealing and lubrication.
• Hydraulic & Pneumatic Cylinders: Used to achieve optimal surface finish for enhanced sealing and extended seal life in critical systems.
• Brake Cylinders: Prepares internal surfaces for reliable brake performance and reduced component wear.
• Valve Guides: Ensures precise fits and optimal lubrication for valve stem operation, crucial for engine efficiency.
• Industrial Tubes and Pipes: Effectively finishes internal surfaces of various tubes and pipes for better flow characteristics and reduced friction.
• Ports and Housings: Removes burrs and improves surface integrity in complex internal geometries, serving as a comprehensive deburring tool.

Benefits

Utilizing this flexible honing tool delivers significant advantages for component performance and longevity.

• Improved Lubrication: The precise cross-hatch pattern enhances oil retention, ensuring better lubrication for moving parts and extending operational life.
• Reduced Wear & Friction: A refined plateau finish minimizes surface friction and stress, leading to longer component life and decreased maintenance.
• Enhanced Sealing: Optimally finished surfaces improve the effectiveness of seals and gaskets, preventing leaks and maintaining system pressure.
• Efficient Deburring & Edge Blending: Quickly and effectively removes burrs and creates blended edges, eliminating potential stress points and premature wear, thus functioning as an effective precision bore deburring tool.
• Consistent Surface Finish: Achieves a uniform and repeatable surface condition, crucial for quality control and optimal performance across batches.
• Cost-Effective Solution: By extending the lifespan of expensive components and improving operational efficiency, this tool reduces the need for premature replacements and costly downtime.