85-C1500 .010 CS LV - Brush Research

Specifications

• Manufacturer: Brush Research
• Model Number: BS85C1500
• Product Name: 85-C1500 .010 CS LV
• Weight: 0.14 lbs
• Abrasive Grit: 1500 Grit (Fine) – Ideal for achieving a very smooth and refined surface finish.
• Abrasive Type: Likely a Ceramic Silicon Carbide abrasive, suitable for precise material removal and surface refinement.
• Nominal Application Diameter: Designed for specific bore sizes, often around 0.850 inches (approximately 21.6mm) or similar small-diameter applications, offering flexible fit within a range.
• Filament Construction: Features durable, resilient filaments, commonly nylon-based, anchoring the abrasive globules.
• Application Material Suitability: Engineered for use on materials like carbon steel and other ferrous metals.

Key Features

• Self-Centering and Self-Aligning Design: The tool's flexible construction ensures it automatically centers itself in the bore, compensating for minor misalignment and wear, leading to consistent results.
• Proprietary Abrasive Globules: Each flexible filament is tipped with abrasive globules that are independent cutting units, ensuring a consistent, controlled cutting action throughout the tool's lifespan.
• Fine 1500 Grit Abrasive: Delivers an exceptionally smooth, plateaued finish, which is crucial for critical sealing surfaces and reduced friction applications.
• Consistent Cross-Hatch Pattern: Creates a uniform, non-directional cross-hatch pattern that helps retain lubricants, improving component performance and longevity.
• Durable Filament Construction: Built for sustained performance in demanding environments, offering extended tool life.

Applications

The 85-C1500 .010 CS LV is a versatile tool for precision surface finishing and deburring in various industrial applications:

• Cylinder and Bore Finishing: Achieves an ideal surface finish in hydraulic cylinders, engine cylinders, valve guides, and other precision bores.
• Deburring and Edge Breaking: Effectively removes burrs, sharp edges, and machining imperfections from cross-drilled holes, internal passages, and component edges.
• Surface Conditioning: Prepares surfaces for coating, plating, or painting by removing surface irregularities and improving adhesion.
• Honing and Polishing: Provides a controlled hone and polish for materials such as carbon steel, cast iron, and other alloys, enhancing part functionality.
• Fluid Power and Automotive Industries: Essential for components requiring optimal sealing, reduced wear, and improved fluid flow.

Benefits

• Improves Component Performance: The fine cross-hatch pattern promotes better oil retention and lubrication, leading to reduced friction and extended operational life for mating parts.
• Ensures Superior Surface Quality: Achieves a highly refined, uniform surface finish that is critical for seal integrity, bearing surfaces, and overall part reliability.
• Reduces Rework and Scrap: Efficiently deburrs and finishes in a single operation, minimizing the need for manual cleanup and reducing manufacturing costs.
• Enhances Operational Efficiency: The self-centering design allows for quick setup and consistent finishing, even with less experienced operators, boosting productivity.
• Versatile and Adaptable: Its flexible nature allows it to conform to bore irregularities and achieve consistent results across various component geometries and materials.
• Extends Tool Life: The durable construction and unique abrasive design provide a long-lasting tool, delivering consistent results over many cycles.