Injector Sleeve Remover / Installer Set - Navistar - OTC Tools and Equipment

The OTC 5024 Injector Sleeve Remover / Installer Set is a specialized service tool designed for efficient and damage-free maintenance of Navistar diesel engines. This professional-grade kit facilitates precise and controlled injector cup work, minimizing the risk of damage to cylinder heads and new components during both removal and installation procedures. It is an essential addition for technicians performing injector sleeve service.

Key Features

• Dual-Function Design: This set streamlines workflows by enabling both the removal and installation of Navistar injector sleeves, reducing the need for multiple tool changeovers.
• Navistar-Specific Geometry: Engineered specifically for common Navistar diesel cylinder heads, the OTC 5024 ensures precise alignment, proper sleeve support, and consistent seating depth critical for optimal performance.
• Damage-Minimizing Removal: Features a robust puller designed to protect injector bores and head surfaces from scoring during sleeve extraction. The remover tool threads onto a slide hammer with 5/8 inch - 18 threads for quick and controlled sleeve removal.
• Accurate Sleeve Installation: Installer components aid in achieving the correct depth and squareness for new sleeves, which is crucial for effective combustion sealing and coolant isolation.
• Professional-Grade Construction: Manufactured by OTC Tools and Equipment, this set is built for the rigorous demands of daily use in dealership, fleet, and independent diesel service environments.

Applications

This tool is ideal for technicians performing injector sleeve service in Navistar diesel engines, particularly the International DT466 engines commonly found in medium-duty trucks, buses, and industrial equipment. It is especially useful during injector replacement, routine cylinder head maintenance, and critical repairs addressing fuel-in-coolant or coolant-in-fuel conditions where sleeve integrity is paramount. This set is compatible with HEUI style injectors used from 1995 to 2003, but is not designed for engines from the 2004 model year and newer, or for Ford 7.3L diesel engines.

Specifications

• Manufacturer: OTC Tools and Equipment
• Model: 5024
• Weight: 1.8 lb
• Dimensions: 8 x 7.7 x 3 in