Injector Sleeve Remover / Installer Set - Navistar - OTC Tools and Equipment

The OTC 5024 Injector Sleeve Remover / Installer Set is a professional-grade tool kit designed for precise and damage-free servicing of injector sleeves in Navistar diesel engines. This specialized set streamlines the maintenance process, ensuring efficient removal and accurate installation of injector cups while minimizing the risk of damage to cylinder heads and new components. It is an essential addition for technicians performing injector sleeve service.

Key Features

• Dual-Function Design: This two-piece set facilitates both the removal and installation of Navistar injector sleeves, enhancing workflow efficiency by reducing the need for multiple tool changes.
• Navistar-Specific Geometry: Engineered for common Navistar diesel cylinder heads, the OTC 5024 ensures precise alignment, proper sleeve support, and consistent seating depth for optimal performance.
• Damage-Minimizing Removal: The robust puller protects injector bores and head surfaces from scoring during sleeve extraction. The remover tool threads onto a standard slide hammer with 5/8 inch - 18 threads for quick and controlled sleeve removal.
• Accurate Sleeve Installation: Installer components are designed to achieve the correct depth and squareness for new sleeves, critical for effective combustion sealing and coolant isolation.
• Professional-Grade Construction: Manufactured by OTC Tools and Equipment, this set is built for durability and the rigorous demands of daily use in dealership, fleet, and independent diesel service environments.

Applications

This tool is ideal for technicians performing injector sleeve service in Navistar diesel engines, particularly the International DT466 engines commonly found in medium-duty trucks, buses, and industrial equipment. It is especially useful during injector replacement, routine cylinder head maintenance, and critical repairs addressing fuel-in-coolant or coolant-in-fuel conditions where sleeve integrity is paramount. This set is compatible with HEUI style injectors used from 1995 to 2003, but it is not designed for engines from the 2004 model year and newer, or for Ford 7.3L diesel engines.

Specifications

• Manufacturer: OTC Tools and Equipment
• Model: 5024
• Weight: 1.8 lb
• Dimensions: 8 x 7.7 x 3 in