Brake Cylinder Flex-Hone - 2 x 8" - 180 Grit - Brush Research

Specifications

• Model Number: BC2
• Manufacturer: Brush Research
• Grit: 180 (Silicon Carbide Abrasive)
• Nominal Diameter: 2 inches
• Overall Length: 8 inches
• Weight: 0.4 lbs
• Package Dimensions: 12 x 4.6 x 2.2 inches
• Part Number: BC2

Key Features

• Proprietary Flex-Hone Design: Features abrasive globules permanently mounted to flexible nylon filaments, creating a durable, self-centering, and self-aligning honing tool.
• Optimal 180 Grit Abrasive: Engineered with a 180 grit silicon carbide abrasive, specifically chosen for effective glaze removal and cylinder wall refinishing in brake system applications.
• Flexible Drive Shaft: The flexible shaft allows for easy insertion into various cylinder bores and facilitates use with standard power drills for efficient, controlled operation.
• Consistent Cross-Hatch Pattern: Designed to produce a uniform and critical cross-hatch pattern on cylinder walls, essential for optimal piston seal lubrication and extended component life.
• Self-Centering and Self-Compensating: The tool automatically centers itself within the bore and adjusts for wear during use, ensuring even pressure and a consistent finish throughout the honing process.

Applications

The Brake Cylinder Flex-Hone is specifically engineered for reconditioning a range of hydraulic brake system components.

• Brake Master Cylinders: Effectively deglazes and refinishes the internal bore surface.
• Wheel Brake Cylinders: Prepares worn cylinder walls for new seals and pistons, ensuring proper sealing and function.
• Clutch Master and Slave Cylinders: Suitable for similar honing tasks in hydraulic clutch actuation systems.
• Automotive Repair and Restoration: Ideal for renewing old or slightly corroded brake cylinders in vehicle maintenance and restoration projects.
• Surface Preparation: Used to remove minor imperfections, rust, and glaze, creating an ideal surface for new seals and pistons.

Benefits

• Restores Braking Performance: Achieves an ideal surface finish that promotes proper seal seating, significantly reducing fluid leaks and improving overall brake system responsiveness and reliability.
• Extends Component Lifespan: By preparing cylinder walls with an optimal cross-hatch pattern, the Flex-Hone helps new seals seat correctly, preventing premature wear and failure of critical brake components.
• Efficient and User-Friendly: Its flexible design and self-centering nature make the honing process straightforward and less time-consuming, enabling both professional mechanics and DIY enthusiasts to achieve high-quality results.
• Ensures Professional-Grade Finish: Delivers a consistent, plateau-honed finish that is critical for superior lubrication retention and peak hydraulic system efficiency, mimicking factory-level quality.
• Cost-Effective Repair Solution: Reconditioning brake cylinders with this specialized tool often prevents the need for costly component replacements, providing a budget-friendly alternative for maintaining brake system integrity.